Cartoning Machine

Vertical Cartoning Machine

Vertical Cartoning Machine is suitable for packaging of various medicines, food, cosmetics, daily necessities and other industries. It is suitable for carton packaging of a variety of different specifications. It can be customized according to the different usage requirements of users and can be replaced regularly. The product, assembly and debugging are easy to operate, and are suitable for large-volume production and packaging of a single variety. At the same time, it can meet the needs of users in small-volume production and packaging of various types, and has a wide range of uses.

Vertical Cartoning Machine adopts a series of complex transmissions, imitating human actions to automatically complete the processes of unboxing, opening, folding instructions, product packaging+instructions, and box sealing. Now let's take drug packaging as an example to understand the workflow of this automatic packaging machine.

The workflow of Vertical Cartoning Machine is as follows.

The vacuum used in this machine is a vacuum generator.

Firstly, the material is fed onto the conveyor belt by the feeding device, which is equipped with a photoelectric switch to check whether the product meets the requirements. If it does not meet the requirements, the instruction manual will not be issued and the box will not be sucked. If it meets the requirements, the PLC will transmit the command to the origami machine and suction box mechanism.

The manual placed on the paper folding machine is sucked into the machine by the combined action of compressed air and real air. After being folded and formed according to the user's requirements, it is transported by a rotating paper clip and sent to the paper feeding chain. The paper feeding chain drives it to the push plate station to wait for the product to be pushed into the box. At the same time, the paper boxes manually placed in the paper box warehouse are sucked out by the suction mechanism, sent to the box conveyor chain and opened, and then driven by the box conveyor chain to the medicine pushing station to wait for medicine pushing. When the sensor on the front panel does not detect the instruction manual on the paper feeding chain, the command is transmitted to the PLC. At this time, the device controls the cylinder to remove unqualified products at the box outlet at a predetermined time.

When the cardboard box is correctly sucked out of the warehouse and falls onto the chain, the sensor located at the bottom has no signal output. When the cardboard box malfunctions during the suction process (such as getting stuck), the pressing rod flips upwards, and the PLC sends a control signal to stop the main machine and wait for the fault to be resolved before restarting. When the cardboard box is correctly sucked down and placed on the packing chain, the sensor located on the middle board detects a box signal within a predetermined time. Then the longitudinal pushing mechanism pushes the medication plate and instructions into the box. If there is a jamming phenomenon during this process, the overload device located on the push rod will take effect, and the sensor will send a signal to stop the main engine from running.

When the medicine board and instructions are accurately pushed into the box, the cardboard box will continue to move forward under the drive of the box conveyor chain. After passing through the batch marking device, the steel characters are marked and enter the sealing station.


Vertical cartoning machine parameter information

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Machine technical parameters

ModelLFS280
SourceAc220V three phase five wire system, total power supply 1.5 kW
Production capacity

Host running speed: 30-60 boxes/minute

(We can make any speed if needed)

Gas consumption20 cubic meters per hour (pressure 0.5-0.8 megapascals)
SpecificationsMaximum size: 340X230X130 millimeters (length x width x height)
Minimum size(90-350) X (30-220) X (20-200) mm (length x width x height)
External dimensions4500x1400x1900mm
WeightAbout 1.8 tons


Main configuration list

NameModelQuantityManufacturer
Man-machine interfaceTK6071IQoneWeinview
Programmable controllerDVP32ES00T2oneDelta
InverterVFD7A5MS21ANSAAoneDelta
GearboxPL80-3a setZhongli
RelayMY4N/DC24VoneOmron
ContinuatorE6B2-CWZ6Ca setOmron
PhotoelectricityE3Za setOmron
ContactorLC1-E1810a setSchneider
ButtonZB2a setSchneider
Circuit breakerC65Na setSchneider
Solenoid valve4V210-08a setAirTAC
Dividing box0S83-4L-180a setZhejiang (domestic)
Proximity switchEXE-X5ME1a setOmron
electrical machineryY90/1.5KWa setZhejiang
Universal Bearings07GAa setTaiwan
Linear guide railHGH25HA-515a setTaiwan


Samples display

box packing.jpg

Machine details

1. The PLC control panel adopts Siemens panel, high-definition color large screen, simple and smooth operation, and production problems will be displayed on the screen;

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2. The product conveying device customizes the design style of the product conveyor according to the customer's products to achieve the best feeding and cartoning effects;

产品输送装置.jpg


3. The box storage slot is designed to be adjustable, allowing customers to replace boxes of different specifications;

盒子存储槽.jpg


4. The pushing device is a servo pushing material, with photoeye detection, and the box will not fall into the box if there is no material, which can avoid empty boxes and waste;

推送装置.jpg


5. The box sealing device can automatically close the box and is equipped with a hot melt glue machine to make the box more dense and smooth after sealing;

盒体密封装置.jpg


6. The finished product export device has an open design, which facilitates the back-end connection with various other packaging equipment.

成品出口装置.jpg


Shipment

1.Payment: After signing of the contract ,the total amount of 30% advance payment, factory acceptance payment before delivery after the machine testing is ok.

2.Delivery time:  About 30 working days after receiving the deposit. The factory will decide whether to change the delivery date when the order is confirmed.

3.Electrical Equipment: This machine adopts 220V or 380V. If you have any special requirements, please explain in advance with my company.

4.Guarantee:We offer a 12 month warranty. During the warranty period, we provide free replacement of damaged parts due to quality problems. 

All failures caused by improper use of the buyer (including unauthorized modification of PC and touch screen built-in software) are not within the scope of the warranty. 

(except for the vulnerable parts of wearing parts).

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